How to Ensure Maximum Bearing Productivity in Paper Industries

In industries like paper industry, preventing problems is greatly preferable than curing them. Almost 60-80% percent of all equipment malfunctions due to incorrect maintenance. Maintaining bearings in the paper industry should include basics like thorough cleaning, proper lubrication, alignment and then the correct installment and operational procedures. 

Paper industries are prone to harsh environments, producing a lot of dust and heat. Regularizing temperature and elimination of dust is vital for a healthy functioning of paper industry. Maintenance of bearings mean that any equipment failure that results in production downtime is kept at the minimal or even prevented completely. 

Here are a few tips to ensure maximum bearing productivity in paper industries. 

• Keep Your Bearings Clean – If the dust on your bearings is not controlled or cleaned regularly, it can cause many potential risks in terms of the effective operation of the bearings. Moreover, even a tiny speck of dirt or other airborne contaminants on the bearings can cause their premature failure. The tip here is to keep the bearings intact in their packaging until ready for use. Store them in a clean and dry environment with their packaging intact. 
  
  
• Inspect Regularly–Regular/ timely inspection of your bearings will ensure their accuracy and hence optimized production costs. Monthly maintenance and verification checks along with annual and regular inspection should be carried out to make sure that bearings give their optimum performance through their entire lifetime. Ideally, bearings should be inspected during operation to minimize shutdown time and also detect things such as vibration, correct operating pressures or leaks that cannot be assessed while they are stationary. 
  
  
• Avoid Preheating or Overheating the Bearing –The maximum temperature that the bearings can sustain depends on the heat treatment of the material. If they are heated above a permitted limit, they can permanently soften the bearing material, thereby minimizing the load carrying capacity and resulting in failure. Always heat the bearings using induction heaters, and never with an open flame.
  
  
• Lubrication is the Key - If you wish to have an extended life of your bearings, it is important that they should be properly lubricated. The ideal lubricant depends on the environmental conditions, temperature, speed and load. It is advised to follow your manufacture’s recommendation on it. 

Get Professional Help

At Primeroll, our professional staff of field service engineers can perform the bearing maintenance tasks at your industry to ensure that your bearings for paper industry are working at their peak conditions. We can collaborate with you and make sure that we work as a team to develop a business model that supports you with our world-class reliability and maintenance services. 

To get in touch with our team, call now!